Welcome to Manins' truck camper project

Differential Locks

Using the Diff Locks

  • The centre Diff lock must be engaged before the rear diff lock will engage,
  • The front diff lock can not be engaged unless the rear diff lock is engaged.
  • The centre diff lock can not be engaged at speed, you must slow to below 40 kph before the computer will allow centre diff lock,
  • The centre diff lock automatically disengages over 80 kph
  • The rear diff lock will not engage above 20 kph, automatically disengages over 40 kph
  • The front diff lock will not engage above 15 kph, automatically disengages over 30 kph.
  • One beep when the lock engages, two when it disengages.

(ref. GoingBush)

IMG_5861.JPG

TT30 middle dashboard with diff lock switches and ABS lights relocated to main switch bank, which includes overhead cabin light and spotlights switches. Empty bin at top for CB radio. Class 1 switches below. TPMS below those.

Check Light

The check light relates to the Hydraulic Fluid reservoir in the APU, also known as hydraulic diff lock pump, under the metal cover near the spare wheel.

  • Low or leaking hydraulic fluid, the light will flash (it can leak directly into the diff locks).
  • A steady light indicates a diff lock ECU failure.
  • Code flashing - 2 flashes alternated with 3 second pause - failure in the speed signal.
  • The self test protocol also illuminates the check light when the truck is started.

(ref. Marcus Tuck)

ABS Lights

OEM_dash-board.jpg

OEM middle dashboard with diff lock switches and lights at the top.

The ABS is a Bosch 5.3 and is fairly basic. It doesn’t have any of the advanced stability controls, only 'anti-blocking'). ABS is automatically switched off when any diff lock is engaged.

The dashboard ABS light (in the speedometer dial) is not connected on the Daily 4×4 model; it is replaced by the big ABS light on the Differential lock panel. The little ABS light on the Differential Lock panel lights to tell you when the Differential Lock system has disabled the ABS. So if you have the Differential Lock off (i.e. the small ABS light off) and the big ABS light on, you probably have an ABS fault. If you have the Differential Lock on (i.e. the small ABS light on) and the big ABS light on, you do not have an ABS fault.
   (ref. Marcus Tuck)


Relocating Switches and Lights

All the diff lock switches and lights, including ABS lights, have been relocated to the main switch bank. The OEM cable and connectors are long enough. However the mounting frame in the vicinity of the main switch bank has to be cut away (two locating sockets and a cross member) and the little LED lights in their M8 x 0.75 threaded metal housings have to have their resistor and connector tubes cut so they can be bent to fit in the available space. Neutral-cure silicone sealant keeps them in place.

IMG_5859.JPG

Middle dash frame. Below the switch sockets a cross member and location sockets have been cut away.

IMG_5851.JPG

Rear view of modified middle dash panel. The LEDs require major changes to clear the frame.

IMG_5855.JPG

Front view of modified lower middle dash panel. Diff lock switches are on the left, ABS and CHECK lights are on the right.


LINKS